Stationary Plants

R&S stationary batch plants are designed for unmatched reliability, longevity, and performance. Engineered to meet the most demanding requirements, our plants offer robust storage solutions and are capable of handling the production needs of both large and small-scale projects. Whether your needs involve smaller production volumes or large-scale, highly efficient operations, we provide customized solutions tailored to your unique site layout and operational needs.

With R&S, you can count on your batching plant to deliver consistent, high-quality performance over the long term. From initial design to final execution, we ensure your project is completed with efficiency and effectiveness.

The Apache Series blends robust construction with innovative features, delivering a reliable, high-performing plant suited for a variety of batching and production needs. Designed for environments with space constraints, the Apache Series offers a smaller footprint, flexible configurations, and long-term durability. It’s the perfect solution for producers seeking both efficiency and reliability in their operations, whether for startup ventures or expanding businesses.

Production & Storage

Production Rate

Production Rate

120–200 YD³ Per Hour Provides high-output capacity to meet the needs of demanding projects.

Overhead Silo

Overhead Silo

493–1160 BBL (can be split into two compartments or multiple silos with screw conveyor or air slide). Flexible silo configurations for efficient cement storage and batching.

Aggregate Storage

Aggregate Storage

84–200 ton capacity (2–6 compartments) multicompartment storage allows for optimal management of different aggregate materials.

Material Handling & Batching

Cement Handling & Silo Systems

Durability & Construction

Heavy-Duty Construction

Features 1/4” sloping sides and 3/16” vertical sides in the aggregate bin and batcher for added durability in high-demand environments.

Steel Sloping Aggregate Bin & Batcher Sides

Constructed with wide-flange beams for strength and longevity.

Wear Protection

Includes vulcanized rubber-lagged head pulley, self-cleaning tail pulley, and heavy-duty steel plate in high-wear areas to prevent premature wear and ensure long-term durability.

Discharge Gates

Double clam gear segmented gates with 1” thick gear quadrants and 1” x 3/4” stiffener bars for smooth, efficient discharge.

Air Vibrators

Dual double-clam discharge gates with air vibrators help prevent clumping and ensure smooth material flow.

Sealed-for-Life Idlers and Return Rollers

Designed for minimal maintenance and long-lasting performance.

Electrical & Control Systems:

01

Main Power Panel

Equipped with main disconnect, fuses, heaters, motor starters, and a 110V transformer for safe and efficient power distribution.

02

Control Panels

Available in manual or computerized versions with NEMA-rated enclosures for durability and ease of use.

03

Power Connectivity

Designed for 460V/3PH/60HZ power input, with other voltage options available for international use.

Additional Features

The Apache Series blends robust construction with innovative features, delivering a reliable, high-performing plant suited for a variety of batching and production needs. Designed for environments with space constraints, the Apache Series offers a smaller footprint, flexible configurations, and long-term durability. It’s the perfect solution for producers seeking both efficiency and reliability in their operations, whether for startup ventures or expanding businesses.

Do you have any questions?

The Comanche Series combines high-performance capabilities with durability and flexibility, making it ideal for a variety of production environments. Designed for efficiency and ease of operation, this plant meets the demands of both startup producers and established businesses expanding into new regions. Below are the key features that set the Comanche Series apart:

Production & Storage

Production Rate

Production Rate

120–200 YD³ Per Hour Provides high-output capacity to meet the needs of demanding projects.

Overhead Silo

Overhead Silo

493–1160 BBL (can be split into two compartments or multiple silos with screw conveyor or air slide). Flexible silo configurations for efficient cement storage and batching.

Aggregate Storage

Aggregate Storage

84–200 ton capacity (2–6 compartments) multicompartment storage allows for optimal management of different aggregate materials.

Material Handling & Batching

Cement Handling & Silo Systems

Durability & Construction

Heavy-Duty Construction

Features 1/4” sloping sides and 3/16” vertical sides in the aggregate bin and batcher for added durability in high-demand environments.

Steel Sloping Aggregate Bin & Batcher Sides

Constructed with wide-flange beams for strength and longevity.

Wear Protection

Includes vulcanized rubber-lagged head pulley, self-cleaning tail pulley, and heavy-duty steel plate in high-wear areas to prevent premature wear and ensure long-term durability.

Discharge Gates

Double clam gear segmented gates with 1” thick gear quadrants and 1” x 3/4” stiffener bars for smooth, efficient discharge.

Air Vibrators

Dual double-clam discharge gates with air vibrators help prevent clumping and ensure smooth material flow.

Sealed-for-Life Idlers and Return Rollers

Designed for minimal maintenance and long-lasting performance.

Electrical & Control Systems:

01

Main Power Panel

Equipped with main disconnect, fuses, heaters, motor starters, and a 110V transformer for safe and efficient power distribution.

02

Control Panels

Available in manual or computerized versions with NEMA-rated enclosures for durability and ease of use.

03

Power Connectivity

Designed for 460V/3PH/60HZ power input, with other voltage options available for international use.

Additional Features

The Comanche Series combines robust construction with cutting-edge features to provide a reliable, high-performing plant capable of handling a wide range of batching and production needs.

Designed for easy transport, flexible configurations, and long-term durability, the Comanche Series is the ideal solution for producers seeking efficiency and reliability in their operations.

Do you have any questions?